Table top rewinding / inspecting unit for roll labels.
•Objectives
The DCR 2000 provides four essential functions.
-
She will unwind and rewind left to right and right to left both to and from
inside wound or outside wound labels.
-
She will rewind labels to a predetermined batch count whilst counting the full
mother reel.
-
Detect missing labels or waste matrix faults and stop automaticaly to rectify
the same via a powder brake system.
-
The web is easily viewed and controled as it is designed with an inclined surface.
It is also possible to realise a fifth and important task,
that of consecutive numbering via the introduction of an
inket printing head. The DCR200 IJ has an increased table
area to facilitate the drying of the ink plus universal
mounting bracketry for the head itself.( the ink jet printing
system is not included and is not normaly suplied by Smag).
• Avantages
- A strong and robust table top design
-
Easy to use
-
Multifunctioning unit
-
Safe investment
• Limits
- Maximum reel weight 15kgs.
-
No slitting facilities.
-
No web guidingsystem.
The VENUS is a slitter rewinder inspection machine with a semi automatic turret
rewinder available in web width 350 mm and 420mm.
As all the SMAG range, the Venus is a modular machine which can be retrofitted
later with rotary die cutting stations in order to evoluate to the COMET +
range.
• Purposes
and functions :
The Venus enable the following functions :
-
Length slitting. The slitting and rewinding accurancy is provided thanks to
an ultra sonic web guide.
-
Inspection of missing labels, matrix defaults and flag with automatic stop
of the errors on the second splicing table. Possibility to use also ultra sonic
sensors for clear and clear material and 100% quality controll feature.
-
Rewind on one shaft preselected length or labels quantity, and to position
at the same time the next rewinding shaft. The shaft will have been previously
mounted with pre-glued carton cores and as a result, the down time of the Venus
will be considerably reduced. Furthemore a pressure arm will apply strips on
the pre-glued carton core and will again reduce to a minimun the set up time
•Advantages
- Modularity and possibility to evoluate to the models COMET+
, JUPITER, RFID.
-
Technical advantages : Two parts slitting cassette, double nip rollers
for the slitting section, automatic roll diameter calculation without roll
arm, touch screen controll panel.
-
Very easy machine to handle and excellent accessibility.
-
The semi automatic turret rewinder is provinding a reduction of 25% down time
!
Version
350 mm
Version
420 mm
Maximum
web width
350
mm
420
mm
Maximum
roll diameter (unwinder)
720
mm
720
mm
Maximum
roll diameter on the rewinder (when turret
is in use)
380
mm
380
mm
Maximum
roll diameter on the rewinder
(when turret is not in use)
500
mm
500
mm
Maximum
number of web strips / Minimum width
of the strips
The NEPTUNE is a sit-down slitter rewinder available in two web width : 350
and 420
mm.
• Purposes and functions :
The Neptune enable the following functions :
-
Length slitting. The slitting and rewinding accurancy is provided thanks to
an ultra sonic web guide.
-
Inspection of missing labels, matrix defaults and flag with
automatic stop of any errors on the second splicing table. Possibility to use
also ultra sonic
sensors for clear and clear material and 100% quality controll feature (cf
QA 100).
-
Rewind on one shaft preselected rolls or label quantity.
•Avantages
- Sit-down position for the operator who can really focus
attention on the inspection procedure.
-
Technical advantages : Two parts slitting cassette, double nip rollers
for the slitting section, automatic roll diameter calculation without roll
arm, touch screen controll panel.
-
Very easy machine to handle and excellent accessibility.
“100% error detection” is your insurance
to deliver your customer a perfect quality product.
The “QA
100” system
fulfils this task by ensuring:
. No more missing text or unreadable characters.
. No more missing images.
. No more printing “dust” marks.
. No more missing labels or waste matrix faults.
Throughout
the completed production run, EACH label will be scrutinised
against the reference image, and checked
that they are all in accordance with your customer’s
quality specification.
The QA 100 can be installed on the following SMAG machines
: C4R+, VENUS, NEPTUNE and COMET+. The QA 100 is a SMAG
exclusivity.
• Purposes /
Functions
Set up could not be simpler, the setting of the reference
image is created by capturing one or more images from the
production run.
In order to increase the quality and the accuracy in the
process, SMAG chose a linear digital camera with
high frequency light box for its precision, with no missing dots or surface,
for its high resolution of 2048 pixels (resolution 0,02
mm), and because of its adaptability to any label format
with an infinite image length along the web.
The
computer (an Industrial PC running Windows XP) coupled
with the linear digital camera, compares this image with
all the following images through the reel and gives a
judgement regarding good or faulty print. Of course the
parameters for these quality judgements are set by the
operator, and are adjusted in relation to the customers
quality specification, (Zoned inspection and blind zones,
are adjustable levels of detection, as are grey scale
levels and label dimensions, a full raft of statistics
can be provided and printed for future referance).
•Advantages
- Operating the system is further simplified
by the use of a flat High Resolution touch screen monitor,
which provides the perfect user interface.
- Fast learning curve.
- Production quality improvement by analizing the errors
encountered and launch procedures to avoid it.
- Be able to issue to your customer quality control certificate
per roll.
- Improvement of the brand image.
• General
Presentation
•
General presentation
•
General Presentation
•
General Presentation
